Product Description:
What is Induction Heating?
Induction heating is a widely used manufacturing process that is used for bonding, hardening and softening metals or other conductive materials. It is a process that offers a unique combination of speed, consistency, control and energy efficiency.
The History of Induction Heating
The principles of induction heating were first understood and applied to manufacturing processes in the 1920s. During World War II, the technology developed rapidly in response to urgent wartime requirements for a fast and reliable process to harden metal engine parts.
In recent years, the focus on lean manufacturing techniques and improved quality control has led to a renewed interest in induction technology, along with the development of precisely controlled, all-solid-state induction power supplies.
How Induction Heating Works
Induction heating works by creating an alternating magnetic field when an alternating electrical current is applied to the primary of a transformer. According to Faraday’s Law, an electric current will be induced if the transformer's secondary is located within the magnetic field.
In a basic induction heating setup, an AC current is sent through an inductor, often made of copper coil, and the part to be heated, or the workpiece, is placed inside the inductor. The inductor serves as the transformer primary, and the part to be heated becomes a short circuit secondary. When a metal part enters the magnetic field, circulating eddy currents are induced within the part.
Features:
Main Characteristics:
- Infineon IGBT module and inverting technologies of the third generation ensure high reliability and lower maintenance cost.
- Allows for 100% duty cycle and continuous working at maximum power output.
- Displays heating power, heating current, and oscillating frequency.
- Simple to install, can be done by unprofessional persons easily; and lightweight.
- Model with timer allows for the power and operating time to be pre-set for simple heating curves, ideal for batch production to improve repeatability.
- The separated models are designed to fit the dirty surroundings of some cases.
- Heating time can be set from 1-999 seconds or from 0.1-99.9 seconds.
- Water pressure meter installs in the machine which allows the cooling system to be checked easily.
- Energy-saving up to 20-30% compared with SCR machine.
- Soft switch technology and perfect protection system enhance good reliability, with protection against overheat, overcurrent, undervoltage, overvoltage, phase fail, and lack of water.
- Four different working modes:
- P0: Manual mode with sequential timing and the ability to stop via the footswitch.
- P1: Timer mode with pre-set heating and working frequency time.
- P2: Two-section heating with pre-set heating and retaining time.
- P3: Three-section heating with pre-set preheating, heating, and retaining time.
Technical Parameters:
| Type | HF-25KW |
| Work Power | 3*380v/415v/440v/480v 50-60hz |
| The range of operating voltage | 340-430V AC |
| Output power | 25KW |
| Input current | 28A |
| Fluctuating frequency | 30-80khz |
| Timing (Heat time,Retain time,Cool time) | 1-99S |
| The flow rate of cooling water | 0.15 Mpa 18L/Min |
| Water temperature protection point | 40centidegree |
| Duty cycle | 100% (40degree room temperature) |
| Weight | Mainparts:38Kg Transformer: 25 |
| Size | Main Parts:600*350*600MM
Transformer: 550*300*500MM |
Applications:
Customization:
Induction heating machine (Model: HF-25KW), is an efficient and reliable machine that can be customized to meet your specific needs. Our
Product Customization Services include:
- Custom branding options for the Induction heating machine
- Adjustable safety features for High safety protection
- Compact size for easy installation and mobility
- Low noise level for a comfortable work environment
- Intelligent operating system for easy and accurate control over the Induction heating capacitor , Induction heating furnace , or Induction bearing heater
- Customizable voltage options: 3phase 340V-480V
- Certification compliant with CE, SGS, ROHS, and ISO standards
- Flexible payment terms available: T/T
- Export wooden boxes packaging details for secure delivery
- Minimum order quantity of 1 machine with negotiable pricing
- Fast delivery time of 1-5 days
- Supply ability of 1000 machines per month
Support and Services:
Our Induction Heating Equipment product comes with comprehensive technical support and services to ensure that our customers get the most out of their investment. Our team of highly skilled engineers is available to provide assistance with installation, maintenance, and troubleshooting. Additionally, we offer training programs to help users understand how to operate and maintain the equipment properly. Our services also include equipment repair and replacement parts to minimize downtime and keep your operations running smoothly. We are committed to providing excellent customer service and support to meet all of your induction heating equipment needs.
Packing and Shipping:
